Tuam Tshoj ASTM A106/A53/A179/A192 Seamless Carbon Steel Yeeb Nkab
Txheej txheem cej luam
Peb lub hom phiaj yuav tsum sib sau ua ke thiab txhim kho qhov zoo tshaj plaws thiab kev pabcuam ntawm cov khoom tam sim no, nyob rau hauv lub sijhawm no nquag tsim cov khoom tshiab kom txaus siab rau cov neeg siv khoom sib txawv hu rau High-Temperature Service SMLS Steel Pipe. Txhawm rau txhim kho kev nthuav dav, peb ua tsaug caw cov neeg muaj siab nyiam thiab koom nrog koom ua tus neeg sawv cev. Nrog lub hom phiaj ntawm "sib tw nrog cov khoom zoo thiab txhim kho nrog kev muaj tswv yim" thiab cov ntsiab lus kev pabcuam ntawm "ua cov neeg siv khoom xav tau raws li kev taw qhia", peb yuav ua siab ncaj nthuav tawm cov khoom tsim nyog thiab cov kev pabcuam zoo rau cov neeg siv khoom hauv tsev thiab thoob ntiaj teb.
P235GH yog lub teb chaws Yelemees siab kub qauv hlau, tus lej lej yog 1.0345, qib steel ntawm EN10028, yog carbon steel thawv phaj. Feem ntau siv hluav taws xob arc rauv thiab oxygen sab saum toj-blown converter smelting, steel nrog siab yuav tsum tau adpot refining sab nraum lub cub tawg, electroslag remelting los yog nqus ua, nqus induction rauv smelting los yog ob chav nqus smelting, tsim kho cua sov. Cov ntsiab lus ntawm cov hlau alloy yog siab heev. Muaj zoo plasticity thiab toughness, txias dabtsi yog khoov cov cuab yeej thiab vuam kev ua tau zoo, haum rau manufacturing nuclear steel ntim nkoj, siab hlab ntsha, khoom siv. Tuam Tshoj steel qib Q245R tuaj yeem siv los hloov. Piv nrog rau cov hlau zoo tib yam muaj zog dua thiab toughness, txias khoov khoom thiab vuam kev ua tau zoo, lub cev muaj zog, tshuaj lom neeg, biocompatibility thiab cov txheej txheem kev ua tau zoo.
Mechanical zog, tensile zog 350-480 MPa; Yield zog ≥215 MPa; Elongation ≥ 25%; Kev cuam tshuam kev nqus ≥47J; Brinell hardness ≤ 105-140 HB100/3000,
Tshuaj lom neeg (feem ntau, %): C≤0.16; Si≤0.35; Mn 0.60 ~ 1.20; P≤0.025; S≤0.010; Cr≤0.30; Ni≤0.30; Cu≤0.30; Mo≤0.08; V≤0.02; Nb≤0.02; N≤0.012; Al≤0.020; Ti ≤ 0.03.
Kev kho cua sov: kev kho cua sov ntawm 1100-850 ℃; Annealing kub yog 890 ~ 950 ℃; Normalizing kub 520-580 ℃.
Daim ntawv thov
Nws yog tsuas yog siv los ua cov pa roj carbon zoo steel, alloy steel qauv thiab stainless hlau kub-resistant steel seamless steel kav rau kev kub siab thiab siab dua chav boiler kav.
Feem ntau yog siv rau kev kub siab thiab kub kev pab cuam ntawm boiler (Superheater raj, reheater raj, cua qhia raj, lub ntsiab chav tub raj rau siab thiab ultra siab siab boilers). Nyob rau hauv qhov kev txiav txim ntawm kub flue roj thiab dej vapor, lub raj yuav oxidize thiab corrode. Nws yuav tsum tau hais tias cov yeeb nkab steel muaj cov kav ntev, siab tiv thaiv oxidation thiab corrosion, thiab cov qauv zoo.
Qib tseem ceeb
Qib ntawm cov khoom zoo carbon steel: 20g, 20mng, 25mng
Qib ntawm alloy structural steel: 15mog, 20mog, 12crmog, 15crmog, 12cr2mog, 12crmovg, 12cr3movsitib, thiab lwm yam
Qib ntawm xeb-resistant kub-resistant steel: 1cr18ni9 1cr18ni11nb
Chemical Component
| Qib | Zoo Chav kawm | Chemical Property | ||||||||||||||
| C | Si | Mn | P | S | Nb | V | Ti | Cr | Ni | Cu | Nd | Mo | B | Als" | ||
| 不大于 | 不小于 | |||||||||||||||
| q345 ua | A | 0.20 ib | 0.50 ib | 1.70 ib | 0.035 ib | 0.035 ib | 0.30 Nws | 0.50 ib | 0.20 ib | 0.012 ib | 0.10 | — | — | |||
| B | 0.035 ib | 0.035 ib | ||||||||||||||
| C | 0.030 Nws | 0.030 Nws | 0.07 ib | 0.15 | 0.20 ib | 0.015 ib | ||||||||||
| D | 0.18 | 0.030 Nws | 0.025 ib | |||||||||||||
| E | 0.025 ib | 0.020 ib | ||||||||||||||
| q390 ua | A | 0.20 ib | 0.50 ib | 1.70 ib | 0.035 ib | 0.035 ib | 0.07 ib | 0.20 ib | 0.20 ib | 0.3 ua. | 0.50 ib | 0.20 ib | 0.015 ib | 0.10 | — | — |
| B | 0.035 ib | 0.035 ib | ||||||||||||||
| C | 0.030 Nws | 0.030 Nws | 0,015 ib | |||||||||||||
| D | 0.030 Nws | 0.025 ib | ||||||||||||||
| E | 0.025 ib | 0.020 ib | ||||||||||||||
| qw 42o | A | 0.20 ib | 0.50 ib | 1.70 ib | 0.035 ib | 0.035 ib | 0.07 ib | 0.2 ua. | 0.20 ib | 0.30 Nws | 0.80 ib | 0.20 ib | 0.015 ib | 0.20 ib | — | — |
| B | 0.035 ib | 0.035 ib | ||||||||||||||
| C | 0.030 Nws | 0.030 Nws | 0.015 ib | |||||||||||||
| D | 0.030 Nws | 0.025 ib | ||||||||||||||
| E | 0.025 ib | 0.020 ib | ||||||||||||||
| qw 46o | C | 0.20 ib | 0.60 ib | 1.80 ib | 0.030 Nws | 0.030 Nws | 0.11 | 0.20 ib | 0.20 ib | 0.30 Nws | 0.80 ib | 0.20 ib | 0.015 ib | 0.20 ib | 0.005 ib | 0.015 ib |
| D | 0.030 Nws | 0.025 ib | ||||||||||||||
| E | 0.025 ib | 0.020 ib | ||||||||||||||
| q500 ua | C | 0.18 | 0.60 ib | 1.80 ib | 0.025 ib | 0.020 ib | 0.11 | 0.20 ib | 0.20 ib | 0.60 ib | 0.80 ib | 0.20 ib | 0.015 ib | 0.20 ib | 0.005 ib | 0.015 ib |
| D | 0.025 ib | 0.015 ib | ||||||||||||||
| E | 0.020 ib | 0.010 ib | ||||||||||||||
| q550 ua | C | 0.18 | 0.60 ib | 2.00 Nws | 0.025 ib | 0,020 ua | 0.11 | 0.20 ib | 0.20 ib | 0.80 ib | 0.80 ib | 0.20 ib | 0.015 ib | 0.30 Nws | 0.005 ib | 0.015 ib |
| D | 0.025 ib | 0,015 ib | ||||||||||||||
| E | 0.020 ib | 0.010 ib | ||||||||||||||
| qw 62o | C | 0.18 | 0.60 ib | 2.00 Nws | 0.025 ib | 0.020 ib | 0.11 | 0.20 ib | 0.20 ib | 1.00 Nws | 0.80 ib | 0.20 ib | 0.015 ib | 0.30 Nws | 0.005 ib | 0.015 ib |
| D | 0.025 ib | 0.015 ib | ||||||||||||||
| E | 0.020 ib | 0.010 ib | ||||||||||||||
| Tsuas yog Q345A thiab Q345B qib, cov hlau yuav tsum muaj tsawg kawg yog ib qho ntawm cov khoom ua kom zoo zoo Al, Nb, V, thiab Ti. Raws li qhov xav tau, tus neeg muag khoom tuaj yeem ntxiv ib lossis ntau dua cov khoom ua kom zoo zoo, qhov siab tshaj plaws yuav tsum ua kom tau raws li qhov yuav tsum tau ua hauv lub rooj. Thaum ua ke, Nb + V + Ti <0.22% ° Rau Q345, Q390, Q420 thiab Q46O qib, Mo + Cr <0.30% oThaum txhua qib ntawm Cr thiab Ni siv los ua cov khoom seem, cov ntsiab lus ntawm Cr thiab Ni yuav tsum tsis txhob ntau tshaj 0.30%; Thaum nws yuav tsum tau ntxiv, nws cov ntsiab lus yuav tsum ua kom tau raws li qhov yuav tsum tau ua hauv lub rooj lossis txiav txim siab los ntawm tus neeg muag khoom thiab tus neeg yuav khoom los ntawm kev sib tham.J Yog tias tus neeg muag khoom tuaj yeem lav tias cov ntsiab lus nitrogen ua tau raws li qhov yuav tsum tau ua hauv lub rooj, cov ntsiab lus nitrogen tsom xam yuav tsis tau ua. Yog tias Al, Nb, V, Ti thiab lwm yam hlau alloy nrog nitrogen fixation ntxiv rau cov hlau, cov ntsiab lus nitrogen tsis txwv. Cov ntsiab lus ntawm nitrogen fixation yuav tsum tau teev nyob rau hauv daim ntawv pov thawj zoo. 'Thaum siv tag nrho cov txhuas, tag nrho cov ntsiab lus txhuas AIt ^ 0.020% B | ||||||||||||||||
Mechanical Property
| No | Qib | Mechanical Property | ||||
|
|
| Tensile | Yield | Txuas ntxiv | Impect (J) | Tes tes |
| 1 | 20 G | 410- | ≥ | 24/22% | 40/27 ib | — |
| 2 | 20 MnG | 415- | ≥ | 22/20% | 40/27 ib | — |
| 3 | 25 MnG | 485- | ≥ | 20/18% | 40/27 ib | — |
| 4 | 15 MOG | 450- | ≥ | 22/20% | 40/27 ib | — |
| 6 | 12 CrMoG | 410- | ≥ | 21/19% | 40/27 ib | — |
| 7 | 15 CrMoG | 440- | ≥ | 21/19% | 40/27 ib | — |
| 8 | 12Cr2MoG | 450- | ≥ | 22/20% | 40/27 ib | — |
| 9 | 12Cr1MoVG | 470- | ≥ | 21/19% | 40/27 ib | — |
| 10 | 12Cr2MoWVTiB | 540- | ≥ | 18/-% | 40/- | — |
| 11 | 10Cr9Mo1VNbN | ≥ | ≥ | 20/16% | 40/27 ib | ≤ |
| 12 | 10Cr9MoW2VNbBN | ≥ | ≥ | 20/16% | 40/27 ib | ≤ |
Ua siab ntev
Phab ntsa Thickness thiab Outter Diameter:
Yog tias tsis muaj qhov tshwj xeeb xav tau, cov yeeb nkab yuav raug xa tawm raws li cov kab nruab nrab sab nraud thiab cov phab ntsa tuab. Raws li daim ntawv
| Classification npe | Txoj kev tsim khoom | Qhov loj ntawm cov kav dej | Ua siab ntev | |||
| Qib ib txwm | Qib siab | |||||
| WH | Kub Rolled (extrude) yeeb nkab | Norminal sab nraud Diameter (D) | <57 | ua 0.40 | ± 0,30 | |
| 57-325 Ib | SWB 35 | ± 0.75% D | ± 0.5% D | |||
| S > 35 | ± 1% D | ± 0.75% D | ||||
| > 325-6.. | + 1%D lossis + 5.Ua ib qho tsawg dua ib 2 | |||||
| > 600 | + 1% D lossis + 7, Noj tsawg dua ib 2 | |||||
| Norminal Phab Ntsa Thickness (S) | <4.0 | ±|・丨) | ± 0.35 | |||
| > 4.0-20 | + 12.5% S | ± 10% S | ||||
| > 20 | SIB DV219 | ± 10% S | ± 7.5% S | |||
| ib 219 | + 12.5%S -10%S | 土10% S | ||||
| WH | Thermal expansion yeeb nkab | Norminal sab nraud Diameter (D) | tag nrho | ± 1% D | ± 0.75%. |
| Norminal Phab Ntsa Thickness (S) | tag nrho | + 20% S -10% S | + 15% S -io%s | ||
| WC | Cold drawn (kub) Ppipe | Norminal sab nraud Diameter (D) | <25.4 | ±'L1j | — |
| > 25.4 ~ 4() | ± 0.20 | ||||
| > 40-50 | |:0.25 | — | |||
| > 50-60 | ± 0.30 | ||||
| > 60 | ± 0.5% D | ||||
| Norminal Phab Ntsa Thickness (S) | <3.0 | ± 0.3 | ± 0.2 | ||
| > 3.0 | S | ± 7.5% S |
Ntev:
Qhov ntev ntev ntawm cov kav hlau yog 4 000 mm ~ 12 000 mm. Tom qab kev sib tham ntawm tus neeg muag khoom thiab tus neeg yuav khoom, thiab sau rau hauv daim ntawv cog lus, nws tuaj yeem xa cov kav hlau steel nrog qhov ntev ntau dua 12 000 mm lossis luv dua kuv 000 mm tab sis tsis luv dua 3 000 mm; luv luv Cov kav hlau steel tsawg dua 4,000 hli tab sis tsis pub tsawg dua 3,000 hli yuav tsum tsis pub tshaj 5% ntawm tag nrho cov kav hlau xa tawm.
Delivery luj:
Thaum cov yeeb nkab steel xa tawm raws li qhov nominal txheej kab thiab nominal phab ntsa thickness los yog lub nominal puab txoj kab uas hla thiab nominal phab ntsa thickness, cov yeeb nkab steel yog xa raws li qhov tseeb qhov hnyav. Nws kuj tuaj yeem raug xa tawm raws li qhov hnyav theoretical.
Thaum cov yeeb nkab steel xa tawm raws li qhov nominal txheej kab thiab qhov tsawg kawg nkaus phab ntsa thickness, cov yeeb nkab steel yog xa raws li qhov tseeb qhov hnyav; cov khoom thiab cov neeg thov kev sib tham. Thiab nws yog qhia nyob rau hauv daim ntawv cog lus. Cov yeeb nkab steel kuj tuaj yeem xa tau raws li qhov ntsuas qhov hnyav.
Qhov hnyav kam rau ua:
Raws li cov kev xav tau ntawm tus neeg yuav khoom, tom qab kev sib tham ntawm tus neeg muag khoom thiab tus neeg yuav khoom, thiab hauv daim ntawv cog lus, qhov sib txawv ntawm qhov hnyav tiag tiag thiab qhov ntsuas theoretical ntawm tus xa khoom steel yeeb nkab yuav tsum ua raws li cov hauv qab no:
a) Ib leeg steel yeeb nkab: ± 10%;
b) Txhua batch ntawm steel kav nrog qhov tsawg kawg nkaus ntawm 10 t: ± 7.5%.
Kev Xeem Xeem
Hydraustatic Test:
Cov yeeb nkab steel yuav tsum tau sim hydraulically ib los ntawm ib qho. Qhov ntsuas siab tshaj plaws yog 20 MPa. Nyob rau hauv qhov kev sim siab, lub sij hawm stabilization yuav tsum tsis pub tsawg tshaj 10 s, thiab cov yeeb nkab steel yuav tsum tsis txhob xau.
Tom qab tus neeg siv pom zoo, qhov kev ntsuam xyuas hydraulic tuaj yeem hloov tau los ntawm kev ntsuas tam sim no los yog kev ntsuam xyuas qhov sib nqus flux.
Nondestructive Test:
Cov kav dej uas xav tau kev tshuaj xyuas ntau dua yuav tsum tau kuaj xyuas ultrasonically ib los ntawm ib qho. Tom qab kev sib tham xav tau kev tso cai los ntawm tog thiab tau teev tseg hauv daim ntawv cog lus, lwm yam kev sim uas tsis muaj kev puas tsuaj tuaj yeem raug ntxiv.
Flattening Test:
Cov raj uas muaj ib txoj kab uas hla sab nraud ntau dua 22 hli yuav tsum raug kuaj kom haum. Tsis pom delamination, dawb me ntsis, los yog impurities yuav tsum tshwm sim thaum lub sij hawm tag nrho kev sim.
Flaring Test:
Raws li qhov yuav tsum tau muaj ntawm tus neeg yuav khoom thiab tau teev nyob rau hauv daim ntawv cog lus, cov yeeb nkab steel nrog lub taub sab nraud ≤76mm thiab phab ntsa thickness ≤8mm tuaj yeem ua tiav kev sim ntsuas. Qhov kev sim tau ua nyob rau hauv chav tsev kub nrog ib tug taper ntawm 60 °. Tom qab qhov flaring, qhov flaring tus nqi ntawm lub sab nraud yuav tsum tau raws li qhov yuav tsum tau ntawm cov lus hauv qab no, thiab cov khoom siv kuaj yuav tsum tsis txhob pom cov kab nrib pleb lossis rips.
| Hom hlau
| Sab nraud txoj kab uas hla flaring tus nqi ntawm cov yeeb nkab steel /% | ||
| Inner Diameter/Outter Diameter | |||
| <0.6 | > 0.6-0.8 | > 0.8 | |
| High-zoo carbon structural steel | 10 | 12 | 17 |
| Cov qauv hlau alloy | 8 | 10 | 15 |
| •Lub puab txoj kab uas hla yog xam rau tus qauv. | |||
Product Detail
Seamless Steel Tubes Rau High-Pressure Boilers
GB/T5310-2017
ASME SA-106/SA-106M-2015
ASTMA210 (A210M)-2012
ASME SA-213/SA-213M
