Umveliso umgangatho waseTshayina API 5L 5CT Psl1/ Psl2 X42/X52/X46/X56/X60/X65/X70/X80 Imibhobho yentsimbi engenamthungo
Isishwankathelo
Ngenxa yobungcali bethu kunye nokuqonda ukulungisa, ikompani yethu iphumelele igama elihle phakathi kwabathengi kwihlabathi liphela nge-API 5L 5CT Psl1/ Psl2 X42/X52/X46/X56/X60/X65/X70/X80 iSeamless Line Steel. Imibhobho, Sikhuthazwe yintengiso ekhawulezayo evelisa ukutya kunye neziselo ezikhawulezayo kwihlabathi liphela, Sizingela ukusebenza kunye namaqabane/abathengi ukwenza iziphumo ezilungileyo kunye. Besisoloko sisenza iteknoloji entsha ukulungelelanisa imveliso, kunye nokubonelela ngeemveliso ngamaxabiso akhuphisanayo kunye nomgangatho ophezulu! Ukwaneliseka koMthengi yeyona nto iphambili kuthi! Ungasivumela ukuba sazi umbono wakho wokuphuhlisa uyilo olulodwa lwemodeli yakho ukuthintela iindawo ezifanayo kakhulu kwimarike! Siza kukubonelela ngeyona nkonzo ilungileyo ukwanelisa zonke iimfuno zakho! Nceda uqhagamshelane nathi kwangoko!
Umbhobho wepayipi: i-oyile, irhasi okanye amanzi atsalwa emhlabeni athunyelwa kwishishini le-oyile nerhasi ngombhobho wombhobho. isiphelo sosokethi;Imo yoqhagamshelo kukuphela kwe-welding, uqhagamshelo lwekhola, uqhagamshelo lwesokethi njalo njalo.
Umbhobho wepayipi: i-oyile, igesi okanye amanzi akhutshwe emhlabeni ahanjiswa kwishishini le-oyile kunye negesi ngepayipi yombhobho. Ayilunganga njengobunzima obuhlanganisiweyo betyhubhu engenamthungo, kodwa zimfutshane ngokubanzi kubude betyhubhu engenamthungo, azinako ukwanelisa umsebenzisi ukusetyenziswa komgama omde, umthengi ukwinkqubo yokusetyenziswa kufuneka aqalise ukusebenzisa ngokudibeneyo zombini. Iintlobo ezimbini zombhobho ongenamthungo kunye odityanisiweyo, isiphelo sombhobho sinesiphelo esisicaba, isiphelo esinentambo kunye nesiphelo sesokhethi;Imo yokudibanisa isiphelo se-welding, uqhagamshelo lwekhola, uqhagamshelo lwesokethi njalo njalo.
Kunye nophuhliso lombhobho ipleyiti yentsimbi ubuchwepheshe kunye nenkqubela umbhobho odityanisiweyo ukwenza, iteknoloji welding, uluhlu lwesicelo umbhobho kunye umbhobho oludityanisiweyo ekwandiseni ngokuthe ngcembe, ingakumbi kububanzi odityanisiweyo umbhobho scope iklasi inzuzo emanzi ngaphezulu, kunye neendleko. imiba, welded umbhobho iye obalaseleyo kwibala umbhobho umgca, leyo imida uphuhliso intsimbi stainless umthungo umbhobho umgca wentsimbi.
Ukuveliswa kombhobho we-API5L okwangoku kusetyenziswa inkqubo yonyango yokufudumeza i-microalloying, intsimbi engenamthungo yeendleko zokuvelisa umbhobho iphezulu kakhulu kunombhobho odityanisiweyo, kunye nokuphuculwa komgangatho wentsimbi, njengombhobho we-X80 webakala lentsimbi kumda wekhabhoni elingana, inkqubo yesiqhelo. umbhobho wentsimbi engenamthungo kunzima ukuhlangabezana neemfuno zomsebenzisi
Umbhobho wentsimbi yokudlulisa wahlulwe kwi-PSL1, i-PSL2 amabakala amabini emveliso, umahluko omkhulu kukuba i-PSL2 xa ithelekiswa ne-PSL1 kwi-carbon elingana, ukuqina kwe-fracture, amandla esivuno esiphezulu kunye neemfuno zokuqina kwamandla aphezulu. ngqongqo.Uvavanyo olungonakalisi lweetyhubhu ezingenamthungo lunyanzelekile.Iziqulatho zewaranti kunye nokulandeleka emva kovavanyo lunyanzelekile.
Iimfuno eziphambili zokusebenza zeoli kunye nemibhobho yegesi yentsimbi ibandakanya:
1. Amandla: Umbhobho we-oyile kunye negesi ngokubanzi uyilwe ngokokuqina kwemveliso yentsimbi.
2. Ukuqina: Ukuqina okuphezulu kombhobho wentsimbi kunokuzisa umlinganiselo ophantsi wengozi ye-oyile kunye negesi yokugqabhuka kombhobho, ngoko ke i-API 5L imisela ukuba, ukongeza kwiipropati eziqhelekileyo zomatshini, uvavanyo lwempembelelo ye-v-notch Charpy kunye novavanyo lokukrazula kwesando kufuneka longezwe, kwaye umbhobho wentsimbi kufuneka ube luvavanyo olungqongqo olungonakalisiyo ngaphambi kokuba ushiye umzi-mveliso.
3. I-Weldability: Ngenxa yobume bendawo enzima yokubeka imibhobho, i-weldability efanelekileyo iyafuneka ngexesha le-butt ye-welding ye-welding yentsimbi. kunye nommandla ochaphazelekayo ubushushu, kunye nokwandisa ithuba lokuqhekeka kwemibhobho.Umgaqo woyilo we-weldability yensimbi kukulawula indawo yenguqu ye-martensite kunye nokuqina.Ngokutsho kwefuthe lezinto ezixutywayo kwi-martensite transition point kunye namava asebenzayo, ifomyula yokubala i-carbon equivalent ingasetyenziselwa ukuvavanya i-weldability yensimbi. Ngokuqhelekileyo, ukulingana kwekhabhoni kufuneka kulawulwe ngaphantsi kwe-0.4%. Enyanisweni, ezininzi iintsimbi zetsimbi zilawulwa ngaphantsi kwe-0.35%.
4. I-Ductility: Ukuba i-ductility ayanelanga, iya kukhokelela ekubunjweni kweplate yensimbi yokuhlukana ngexesha lokugoba okubandayo okanye i-cambium fracture ngexesha le-welding.Ngoko ke, umgangatho we-API wombhobho odibeneyo ngaphandle kovavanyo olusisigxina, kodwa ufuna kwakhona umthengi okhokelwa ngumthengi. uvavanyo lokugoba olubandayo.Isitshixo sokuphucula i-ductility kukunciphisa i-non-metallic inclusions kwintsimbi kunye nokulawula i-morphology kunye nokusabalalisa ukubandakanywa.
5. Ukumelana ne-Corrosion: xa uhambisa ioli yesulfure kunye negesi, i-hydrogen sulfide kunye ne-carbon dioxide kulwelo iya kukhokelela kwi-hydrogen embrittlement kunye noxinzelelo lwe-corrosion cracking yeetyhubhu zentsimbi. Iimpawu zayo eziphambili ziyi-microalloying kunye ne-rolling elawulwayo, enokufumana amandla aphezulu, ukuqina okuphezulu, iplastiki ephezulu kunye ne-weldability efanelekileyo phantsi kwemeko eshushu. , isulfure, i-phosphorus kunye nezinye izinto ezinobungozi nazo zilawulwa ngokungqongqo kakhulu. Ngokuqhelekileyo, isulfure ingaphantsi kwe-0.01% yokuphucula iplastiki kunye nokuqina kwentsimbi, ngakumbi ukuqina okunqamlekileyo.
Isicelo
Umbhobho usetyenziselwa ukuthutha i-oyile, umphunga kunye namanzi atsalwa phantsi emhlabeni ukuya kushishino lwe-oyile negesi kushishino ngombhobho.
IBanga eliPhambili
IBakala API 5L line umbhobho intsimbi: Gr.B X42 X52 X60 X65 X70
ICandelo leMichiza
| IBanga leNsimbi (Igama lentsimbi) | Iqhekeza leMass, ngokuSekwe kubushushu kunye noHlalutya lweMvelisoa,g% | |||||||
| C | Mn | P | S | V | Nb | Ti | ||
| ubuninzi b | ubuninzi b | imiz | max | max | max | max | max | |
| Umbhobho ongenamthungo | ||||||||
| L175 okanye A25 | 0.21 | 0.60 | - | 0.030 | 0.030 | - | - | - |
| I-L175P okanye i-A25P | 0.21 | 0.60 | 0.045 | 0.080 | 0.030 | - | - | - |
| L210 okanye A | 0.22 | 0.90 | - | 0.030 | 0.030 | - | - | - |
| L245 okanye B | 0.28 | 1.20 | - | 0.030 | 0.030 | c,d | c,d | d |
| L290 okanye X42 | 0.28 | 1.30 | - | 0.030 | 0.030 | d | d | d |
| L320 okanye X46 | 0.28 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L360 okanye X52 | 0.28 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L390 okanye X56 | 0.28 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L415 okanye X60 | 0.28 e | 1.40 e | - | 0.030 | 0.030 | f | f | f |
| L450 okanye X65 | 0.28 e | 1.40 e | - | 0.030 | 0.030 | f | f | f |
| L485 okanye X70 | 0.28 e | 1.40 e | - | 0.030 | 0.030 | f | f | f |
| Umbhobho odityanisiweyo | ||||||||
| L175 okanye A25 | 0.21 | 0.60 | - | 0.030 | 0.030 | - | - | - |
| I-L175P okanye i-A25P | 0.21 | 0.60 | 0.045 | 0.080 | 0.030 | - | - | - |
| L210 okanye A | 0.22 | 0.90 | - | 0.030 | 0.030 | - | - | - |
| L245 okanye B | 0.26 | 1.20 | - | 0.030 | 0.030 | c,d | c,d | d |
| L290 okanye X42 | 0.26 | 1.30 | - | 0.030 | 0.030 | d | d | d |
| L320 okanye X46 | 0.26 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L360 okanye X52 | 0.26 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L390 okanye X56 | 0.26 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L415 okanye X60 | 0.26 e | 1.40 e | - | 0.030 | 0.030 | f | f | f |
| L450 okanye X65 | 0.26 e | 1.45 e | - | 0.030 | 0.030 | f | f | f |
| L485 okanye X70 | 0.26 e | 1.65 e | - | 0.030 | 0.030 | f | f | f |
| a Cu ≤ 0.50%; Ni ≤ 0.50 %; Cr ≤ 0.50 % kunye ne-Mo ≤ 0.15%. b Ngokunciphisa ngakunye kwe-0.01% ngaphantsi kwe-concentration ephezulu echaziweyo ye-carbon, ukunyuka kwe-0.05% ngaphezu kwe-concentration ephezulu echaziweyo kwi-Mn kuvumelekile, ukuya kuthi ga kwi-1.65 % kumabakala ≥ L245 okanye B, kodwa ≤ L360 okanye X52; ukuya kutsho kubuninzi be-1.75 % kumabakala > L360 okanye X52, kodwa <L485 okanye X70; ukuya kutsho kwi-2.00 % kwiBakala L485 okanye X70. c Ngaphandle kokuba kuvunyelwene ngenye indlela, Nb + V ≤ 0.06 %. d Nb + V + Ti ≤ 0.15%. e Ngaphandle kokuba kuvunyelwene ngenye indlela. f Ngaphandle kokuba kuvunyelwene ngenye indlela, Nb + V + Ti ≤ 0.15 %. g Akukho kongezwa ngamabom kwe-B kuvunyelwe kwaye intsalela ye-B ≤ 0.001%. | ||||||||
IPropati yoomatshini
|
IBanga lombhobho | Umzimba wombhobho wePipe engenamthungo kunye neWelded | I-Weld Seam ye-EW, LW, SAW, kunye ne-COWUmbhobho | ||
| Unikeze Amandlaa Rt0.5 | Tensile strengtha Rm | Elongation(kwi-50 mm okanye 2 ngaphakathi.)Af | Tensile strengthb Rm | |
| MPa (psi) | MPa (psi) | % | MPa (psi) | |
| imiz | imiz | imiz | imiz | |
| L175 okanye A25 | 175 (25,400) | 310 (45,000) | c | 310 (45,000) |
| I-L175P okanye i-A25P | 175 (25,400) | 310 (45,000) | c | 310 (45,000) |
| L210 okanye A | 210 (30,500) | 335 (48,600) | c | 335 (48,600) |
| L245 okanye B | 245 (35,500) | 415 (60,200) | c | 415 (60,200) |
| L290 okanye X42 | 290 (42,100) | 415 (60,200) | c | 415 (60,200) |
| L320 okanye X46 | 320 (46,400) | 435 (63,100) | c | 435 (63,100) |
| L360 okanye X52 | 360 (52,200) | 460 (66,700) | c | 460 (66,700) |
| L390 okanye X56 | 390 (56,600) | 490 (71,100) | c | 490 (71,100) |
| L415 okanye X60 | 415 (60,200) | 520 (75,400) | c | 520 (75,400) |
| L450 okanye X65 | 450 (65,300) | 535 (77,600) | c | 535 (77,600) |
| L485 okanye X70 | 485 (70,300) | 570 (82,700) | c | 570 (82,700) |
| a Kumabanga aphakathi, umahluko phakathi kobuncinane bamandla e tensile obuchaziweyo obuncinane obuchaziweyo bomzimba wombhobho uya kuba njengoko unikwe kwitheyibhile yebakala eliphezulu elilandelayo. iyakuba lixabiso elifanayo njengoko bekumisiwe kumzimba wombhobho kusetyenziswa umbhalo osemazantsi a).c Ubuncinane bobude obuchaziweyo,Af, echazwe ngepesenti yaze yasondezwa kweyona pesenti ikufutshane, iya kuba njengoko kumiselwe kusetyenziswa le nxaki ilandelayo:
apho C yi 1940 kubalo usebenzisa iiyunithi SI kunye 625,000 ukubala usebenzisa iiyunithi USC; AI-xc yindawo yovavanyo lwe-tensile esebenzayo, echazwe ngeemilimitha ezisisikwere (i-intshi ezisikweri), ngolu hlobo lulandelayo: 1) kwisetyhula iziqwenga zovavanyo ezinqamlezayo, i-130 mm2 (0.20 in.2) ye-12.7 mm (0.500 in.) kunye ne-8.9 mm (0.350 in.) i-diameter test pieces; 65 mm2 (0.10 in.2) 6.4 mm (0.250 in.) amaqhekeza uvavanyo ububanzi; 2) kwiziqwenga zovavanyo olupheleleyo, i-a) 485 mm2 (0.75 in.2) kunye b) nommandla onqamlezileyo wesiqwenga sovavanyo, ethathwe kusetyenziswa ubungakanani obuchaziweyo bangaphandle kunye nobukhulu bodonga oluchaziweyo lombhobho, usondezwe kweyona 10 mm2 ikufutshane (0.01 in.2); 3) kwiziqwenga zovavanyo lwe-strip, encinci ye-a) 485 mm2 (0.75 in.2) kunye b) indawo enqamlezayo yesiqwenga sovavanyo, ethathwe kusetyenziswa ububanzi obuchaziweyo beqhekeza lovavanyo kunye nobukhulu bodonga oluchaziweyo lombhobho. , ijikelezwe kwi-10 mm2 ekufutshane (0.01 in.2); U Ngamandla okuqina achaziweyo asezantsi, abonakaliswe ngee-megapascals (iiponti nge-intshi nganye). | ||||
Ngaphandle kwedayimitha, ngaphandle kokungqukuva kunye nobukhulu bodonga
| Icaciswe Ngaphandle kweDiameter D (ngaphakathi) | Unyamezelo lweDayimitha, i-intshi d | Out-of-Roundness Ukunyamezelana kwi | ||||
| Umbhobho ngaphandle kwesiphelo a | Isiphelo sombhobho a,b,c | Umbhobho ngaphandle kokuphela a | Isiphelo sombhobho a,b,c | |||
| Umbhobho we-SMLS | Umbhobho odityanisiweyo | Umbhobho we-SMLS | Umbhobho odityanisiweyo | |||
| < 2.375 | -0,031 ukuba + 0.016 | – 0,031 ukuba + 0.016 | 0.048 | 0.036 | ||
| ≥2.375 ukuba 6.625 | 0.020D ye | 0.015D ye | ||||
| +/- 0.0075D | – 0,016 ukuba + 0.063 | D/t≤75 | D/t≤75 | |||
| Ngesivumelwano sokuba | Ngesivumelwano sokuba | |||||
| > 6.625 ukuba 24.000 | +/- 0.0075D | +/- 0.0075D, kodwa ubuninzi be-0.125 | +/- 0.005D, kodwa ubuninzi be-0.063 | 0.020D | 0.015D | |
| > 24 ukuya kuma-56 | +/- 0.01D | +/- 0.005D kodwa ubuninzi be-0.160 | +/- 0.079 | +/- 0.063 | 0.015D kodwa ubuninzi be-0.060 | 0.01D kodwa ubuninzi be-0.500 |
| Kuba | Kuba | |||||
| D/t≤75 | D/t≤75 | |||||
| Ngesivumelwano | Ngesivumelwano | |||||
| ngenxa | ngenxa | |||||
| D/t≤75 | D/t≤75 | |||||
| >56 | Njengoko kuvunyelwene | |||||
| a. Isiphelo sombhobho siquka ubude be-4 kwisitya ngasinye sombhobho | ||||||
| b. Kumbhobho we-SMLS unyamezelo lwesicelo se-t≤0.984in kwaye unyamezelo lombhobho oshinyeneyo luya kuba njengoko kuvunyelwene. | ||||||
| c. Ngombhobho owandisiweyo kunye ne-D≥8.625in kunye nombhobho ongandisiyo, ukunyamezela kwedayamitha kunye nokunyamezela ngaphandle kokujikeleza kunokumiselwa ngokusebenzisa i-diameter yangaphakathi ebalwayo okanye ukulinganisa ngaphakathi kwedayimitha kune-OD echaziweyo. | ||||||
| d. Ukumisela ukuthotyelwa kokunyamezela kwedayamitha, ububanzi bombhobho buchazwa njengesangqa sombhobho kuyo nayiphi na indiza ejikelezayo eyahlulwe nguPi. | ||||||
| Ubunzima bodonga | Ukunyamezela a |
| t intshi | intshi |
| Umbhobho we-SMLS b | |
| ≤ 0.157 | -1.2 |
| > 0.157 ukuba <0.948 | + 0.150t / – 0.125t |
| ≥ 0.984 | + 0.146 okanye + 0.1t, nokuba yeyiphi na enkulu |
| – 0.120 okanye – 0.1t, nokuba yeyiphi enkulu | |
| Umbhobho odityanisiweyo c,d | |
| ≤ 0.197 | +/- 0.020 |
| > 0.197 ukuba <0.591 | +/- 0.1t |
| ≥ 0.591 | +/- 0.060 |
| a. Ukuba umyalelo wokuthenga ukhankanya unyamezelo oluthabatha ubungakanani bodonga obuncinane kunexabiso elisebenzayo elinikiweyo kule theyibhile, ukunyamezela okudityanisiweyo kobukhulu bodonga kuya kwandiswa ngesixa esaneleyo ukugcina uluhlu olusebenzayo lonyamezelo. | |
| b. Ngombhobho one-D≥ 14.000 ngaphakathi kunye ne-t≥0.984in, ukunyamezela kobunzima bodonga ekuhlaleni kunokugqithisa ukunyamezela kobunzima bodonga nge-0.05t eyongezelelweyo ngaphandle kokuba ukunyamezela kobunzima akugqithiswanga. | |
| c. Ukunyamezelana kunye nokuqina kodonga akusebenzi kwindawo ye-weld | |
| d. Bona i-API5L epheleleyo ngeenkcukacha ezipheleleyo | |
Ukunyamezelana
Imfuneko yoVavanyo
Uvavanyo lweHydrostatic
Umbhobho wokumelana novavanyo lwe-hydrostatic ngaphandle kokuvuza ngomthungo we-weld okanye umzimba wombhobho. Izihlanganisi akufuneki zivavanywe i-hydrostatic zibonelela ngamacandelo emibhobho asetyenzisiweyo avavanywe ngempumelelo.
Bend uvavanyo
Akukho zintanda ziya kwenzeka kuyo nayiphi na inxalenye yesiqwenga sovavanyo kwaye akukho kuvulwa kwe-weld kuya kwenzeka.
Uvavanyo lokucaba
Iikhrayitheriya zokwamkelwa kovavanyo lokucaba iya kuba:
- Imibhobho ye-EW D<12.750 kwi:
- X60 nge T 500in. Akusayi kubakho kuvulwa kwe-weld phambi kokuba umgama phakathi kweepleyiti ungaphantsi kwe-66% ye-diameter yangaphandle yokuqala. Kuwo onke amabakala kunye nodonga, i-50%.
- Ngombhobho nge-D / t> 10, akuyi kubakho ukuvulwa kwe-weld ngaphambi kokuba umgama phakathi kwamacwecwe ungaphantsi kwe-30% ye-diameter yangaphambili yangaphandle.
- Ngobunye ubungakanani bhekisa kwi-API 5L epheleleyo.
Uvavanyo lwempembelelo yeCVN yePSL2
Uninzi lwemibhobho yePSL2 kunye namabanga afuna i-CVN. Umbhobho ongenamthungo kufuneka uvavanywe emzimbeni. Umbhobho odityanisiweyo kufuneka uvavanywe emzimbeni, umbhobho weld kunye nendawo echaphazelekayo kubushushu. Jonga kwi-API 5L epheleleyo yenkcazo yetshathi yobungakanani kunye namabanga kunye namaxabiso afunekayo afunxa amandla.
