Ukuhanjiswa okuKhawulezayo kwe-China ukutyeba obunzima ingxubevange ye-alloy engenamthungo yentsimbi yombhobho weBoiler yoxinzelelo oluphezulu
Isishwankathelo
Ngolawulo lwethu olugqwesileyo, amandla obuchule obunamandla kunye nobuchule obungqongqo bomgangatho ophezulu wokulawula, siyaqhubeka nokubonelela abathengi bethu ngeenkonzo ezikumgangatho ophezulu ezithembekileyo. Sijonge ekubeni ngokuqinisekileyo lelinye lawona maqabane athembekileyo kunye nokufumana ukwaneliseka kwakho nge-Alloy Seamless Steel Pipe ye-High Pressure Boiler, Wamkelekile abathengi behlabathi lonke ukuba baqhagamshelane nathi ngeshishini kunye nentsebenziswano yexesha elide. Siya kuba liqabane lakho elithembekileyo kunye nomthengisi. Inkampani yethu ingumniki wamazwe ngamazwe kolu hlobo lwentengiso. Sinika ukhetho olumangalisayo lwezisombululo ezikumgangatho ophezulu. Injongo yethu kukuyolisa ngengqokelela yethu eyahlukileyo yezinto ezinengqondo ngelixa sibonelela ngexabiso kunye nenkonzo ebalaseleyo. Injongo yethu ilula: Ukubonelela ngezona mveliso zibalaseleyo kunye nenkonzo kubathengi bethu ngawona maxabiso aphantsi.
Ibhoyila yeplanti yamandla engundoqo imbhobho yomphunga imathiriyeli esetyenziswa ngokuqhelekileyo 15 crmog15 crmog yi-15 crmo steel seamless umbhobho wentsimbi, luhlobo lwentsimbi ephantsi ye-alloy yesakhiwo, ilungele ukubala ubushushu bodonga alukho ngaphezu kwe-550 ℃ uxinzelelo oluphezulu kunye namandla oxinzelelo oluphezulu. kwibhoyila yesikhululo umbhobho oyintloko womphunga. Inqanaba lentsimbi lomgangatho wesizwe we-GB5310-2017, ekuhanjisweni okusemgangathweni kwe-15 crimog steel heat treatment state provisions ngokweenkcukacha.
Ngenxa yokongezwa kwe-alloy elements, kunye nokubalwa kwentsimbi ye-carbon elingana ne-CE 0.43 ~ 0.63, ibonisa i-15 crmog weldability yensimbi imbi kakhulu kwi-20 g yentsimbi. Kubonakala ngokulula weld crack ebandayo, ukufudumeza crack kunye nomsindo brittleness, etc. Ngokubanzi, iimeko ezifanayo 15 amandla crmog, ubulukhuni kunye nezinye iimpawu mechanical ngcono kunaleyo 20 g, ukongeza, ukongeza Cr element ukuphucula oxidation. Ukuchasana kwezinto, ukongezwa kwe-Mo element ukuphucula ubushushu bezinto eziphathekayo, ngoko ke, i-15 crmog yentsimbi kwibhoyila yeplanti yombane eyona mibhobho yomphunga esetyenziswa phantsi kwemeko ephezulu. iqondo lobushushu, ngokwesiseko iimfuno ukusebenza oomatshini, kwangaxeshanye babe ngokwaneleyo ukumelana oxidation olomeleleyo kunye nokumelana thermal. Njengohlobo lwentsimbi yokumelana nokushisa, ubukhulu beparele i-15 crmog isigaba se-microstructure ye-ferrite kunye ne-pearlite, ixesha elide phantsi kweemeko zokushisa eziphezulu ezisetyenzisiweyo ziya kuvelisa i-pearlite spheroidization. Ngokutsho kwe-DL/T787-2001 yezityalo zamandla ezitshiswe ngamalahle ezine-15 crmo pearlitic steel spheroidizing rating rating standards, ngokweempawu zombutho we-pearlite spheroidization level spheroidizing level inokwahlulwa ibe ngamanqanaba 1 ukuya ku-5, ngokunyuka kwenqanaba le-spheroidizing, i-15 iimpawu ze-crmog mechanical kunye ne-thermal properties zentsimbi ziyancipha.
Isicelo
Isetyenziswa ikakhulu ukwenza umgangatho ophezulu wekhabhoni yentsimbi, intsimbi yesakhiwo sealloyi kunye nentsimbi engatyiwa ngumthungo yemibhobho yentsimbi engenamthungo yoxinzelelo oluphezulu nangaphezulu kwemibhobho yebhoyila yomphunga.
Isetyenziswa ikakhulu kuxinzelelo oluphezulu kunye nenkonzo yobushushu obuphezulu bebhoyila (ityhubhu yeheater, ityhubhu yokufudumeza, ityhubhu yesikhokelo somoya, ityhubhu ephambili yomphunga kwizibiyeli zoxinzelelo oluphezulu kunye noxinzelelo oluphezulu). Ngaphantsi kwesenzo segesi ephezulu yokushisa kunye nomphunga wamanzi, ityhubhu iya ku-oxidize kwaye idle. Kuyadingeka ukuba umbhobho wensimbi unokuqina okuphezulu, ukuchasana okuphezulu kwi-oxidation kunye nokugqwala, kunye nokuzinza okuhle kwesakhiwo.
IBanga eliPhambili
IBanga le-carbon high-quality steel structure: 20g, 20mng, 25mng
IBanga le-alloy yensimbi yesakhiwo: 15mog, 20mog, 12crmog, 15crmog, 12cr2mog, 12crmovg, 12cr3movsitib, njl.
Ibakala lentsimbi ekwaziyo ukumelana nobushushu: 1cr18ni9 1cr18ni11nb
ICandelo leMichiza
| IBanga | Umgangatho Iklasi | Ipropati yeMichiza | ||||||||||||||
| C | Si | Mn | P | S | Nb | V | Ti | Cr | Ni | Cu | Nd | Mo | B | Als" | ||
| 不大于 | 不小于 | |||||||||||||||
| Q345 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.30 | 0.50 | 0.20 | 0.012 | 0.10 | - | - | |||
| B | 0.035 | 0.035 | ||||||||||||||
| C | 0.030 | 0.030 | 0.07 | 0.15 | 0.20 | 0.015 | ||||||||||
| D | 0.18 | 0.030 | 0.025 | |||||||||||||
| E | 0.025 | 0.020 | ||||||||||||||
| Q390 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.20 | 0.20 | 0.3 | 0.50 | 0.20 | 0.015 | 0.10 | - | - |
| B | 0.035 | 0.035 | ||||||||||||||
| C | 0.030 | 0.030 | 0,015 | |||||||||||||
| D | 0.030 | 0.025 | ||||||||||||||
| E | 0.025 | 0.020 | ||||||||||||||
| Q42O | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.2 | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | - | - |
| B | 0.035 | 0.035 | ||||||||||||||
| C | 0.030 | 0.030 | 0.015 | |||||||||||||
| D | 0.030 | 0.025 | ||||||||||||||
| E | 0.025 | 0.020 | ||||||||||||||
| Q46O | C | 0.20 | 0.60 | 1.80 | 0.030 | 0.030 | 0.11 | 0.20 | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
| D | 0.030 | 0.025 | ||||||||||||||
| E | 0.025 | 0.020 | ||||||||||||||
| Q500 | C | 0.18 | 0.60 | 1.80 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 0.60 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
| D | 0.025 | 0.015 | ||||||||||||||
| E | 0.020 | 0.010 | ||||||||||||||
| Q550 | C | 0.18 | 0.60 | 2.00 | 0.025 | 0,020 | 0.11 | 0.20 | 0.20 | 0.80 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
| D | 0.025 | 0,015 | ||||||||||||||
| E | 0.020 | 0.010 | ||||||||||||||
| Q62O | C | 0.18 | 0.60 | 2.00 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 1.00 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
| D | 0.025 | 0.015 | ||||||||||||||
| E | 0.020 | 0.010 | ||||||||||||||
| Ngaphandle kwamabakala e-Q345A kunye ne-Q345B, intsimbi kufuneka iqulethe ubuncinane enye yezinto eziziinkozo ezicocekileyo i-Al, Nb, V, kunye ne-Ti. Ngokweemfuno, umthengisi unokongeza enye okanye ngaphezulu kwezinto eziziinkozo eziphuculweyo, ixabiso eliphezulu Kufuneka lihlangabezane neemfuno kwitheyibhile. Xa zidityanisiwe, Nb + V + Ti <0.22% °Kumabanga e-Q345, Q390, Q420 kunye ne-Q46O, Mo + Cr <0.30% oXa ibakala ngalinye le-Cr kunye ne-Ni lisetyenziswa njengento eshiyekileyo, umxholo we-Cr no-Ni akufanelekanga ibe ngaphezu kwe-0.30%; xa kufuneka ifakwe, umxholo wayo kufuneka uhlangabezane neemfuno ezikwitheyibhile okanye ugqitywe ngumthengisi kunye nomthengi ngokubonisana.J Ukuba umthengisi unokuqinisekisa ukuba umxholo we-nitrogen uhlangabezana neemfuno ezikwitheyibhile, uhlalutyo lomxholo we-nitrogen ayinakwenziwa. Ukuba i-Al, i-Nb, i-V, i-Ti kunye nezinye izinto ze-alloy kunye nokulungiswa kwe-nitrogen zongezwa kwintsimbi, umxholo we-nitrogen awukhawulelwanga. Umxholo wokulungiswa kwenitrogen kufuneka ucaciswe kwisiqinisekiso somgangatho. 'Xa usebenzisa yonke i-aluminiyam, umxholo we-aluminiyam iyonke AIt ^ 0.020% B | ||||||||||||||||
IPropati yoomatshini
| No | IBanga | IPropati yoomatshini | ||||
|
|
| Ukuqina | Yima kancinci | Yandisa | Impembelelo (J) | Isandla |
| 1 | 20G | 410- | ≥ | 24/22% | 40/27 | - |
| 2 | 20MnG | 415- | ≥ | 22/20% | 40/27 | - |
| 3 | 25MnG | 485- | ≥ | 20/18% | 40/27 | - |
| 4 | 15MoG | 450- | ≥ | 22/20% | 40/27 | - |
| 6 | 12CrMoG | 410- | ≥ | 21/19% | 40/27 | - |
| 7 | 15CrMoG | 440- | ≥ | 21/19% | 40/27 | - |
| 8 | 12Cr2MoG | 450- | ≥ | 22/20% | 40/27 | - |
| 9 | 12Cr1MoVG | 470- | ≥ | 21/19% | 40/27 | - |
| 10 | 12Cr2MoWVTiB | 540- | ≥ | 18/-% | 40/- | - |
| 11 | 10Cr9Mo1VNbN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
| 12 | 10Cr9MoW2VNbBN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
Ukunyamezelana
Ukutyeba kweendonga kunye neDayimitha yaNgaphandle:
Ukuba akukho mfuneko zikhethekileyo, umbhobho uya kuhanjiswa njengedayamitha yangaphandle eqhelekileyo kunye nobukhulu bodonga oluqhelekileyo. Njengephepha elilandelayo
| Ukutyunjwa kokuhlelwa | Indlela yokwenziwa | Ubungakanani bombhobho | Ukunyamezelana | |||
| Ibanga eliqhelekileyo | Ibanga eliphezulu | |||||
| WH | Umbhobho oshushu (extrude) | Idayamitha yangaphandle eqhelekileyo (D) | <57 | Umhla 0.40 | ±0,30 | |
| 57 〜325 | SW35 | ±0.75%D | ±0.5%D | |||
| S>35 | ±1%D | ±0.75%D | ||||
| >325 ukuya ku6. | + 1%D okanye + 5.Thatha enye encinane一2 | |||||
| > 600 | + 1%D okanye + 7,Thatha engaphantsi kwe2 | |||||
| Ukutyeba kodonga oluqhelekileyo (S) | <4.0 | ±|・丨） | ±0.35 | |||
| >4.0-20 | + 12,5%S | ±10%S | ||||
| >20 | DV219 | ±10%S | ±7.5%S | |||
| 心219 | + 12.5%S -10%S | 土10%S | ||||
| WH | Umbhobho wokwandisa i-Thermal | Idayamitha yangaphandle eqhelekileyo (D) | zonke | ±1%D | ±0.75%. |
| Ukutyeba kodonga oluqhelekileyo (S) | zonke | + 20%S -10%S | + 15%S -io%s | ||
| i-WC | Kuyabanda (kuqengqiwe) Umbhobho | Idayamitha yangaphandle eqhelekileyo (D) | <25.4 | ±'L1j | - |
| >25.4 〜4() | ±0.20 | ||||
| > 40 〜50 | |:0.25 | - | |||
| >50〜60 | ±0.30 | ||||
| >60 | ±0.5%D | ||||
| Ukutyeba kodonga oluqhelekileyo (S) | <3.0 | ±0.3 | ±0.2 | ||
| >3.0 | S | ±7.5%S |
Ubude:
Ubude obuqhelekileyo bemibhobho yentsimbi yi-4 000 mm ~ 12 000 mm. Emva kokubonisana phakathi komthengisi kunye nomthengi, kwaye ugcwalise isivumelwano, inokuhanjiswa imibhobho yentsimbi kunye nobude obungaphezu kwe-12 000 mm okanye mfutshane kune-I 000 mm kodwa ingabi mfutshane kune-3 000 mm; ubude obufutshane Inani lemibhobho yentsimbi engaphantsi kwe-4,000 mm kodwa ingabi ngaphantsi kwe-3,000 mm ayisayi kudlula i-5% yenani lilonke lemibhobho yentsimbi ehanjiswayo.
Ubunzima bokuhanjiswa:
Xa umbhobho wensimbi uhanjiswa ngokomlinganiselo wangaphandle wegama kunye nobukhulu bodonga olubizwa ngokuba yi-nominal yangaphakathi kunye nobukhulu bodonga, umbhobho wensimbi uhanjiswa ngokobunzima bangempela. Isenokuhanjiswa ngokobunzima bethiyori.
Xa umbhobho wensimbi uhanjiswa ngokomlinganiselo wangaphandle wegama kunye nobukhulu obuncinci bodonga, umbhobho wensimbi uhanjiswa ngokwesisindo sangempela; amaqela obonelelo kunye nebango ayathethathethana. Kwaye kubonisiwe kwikhontrakthi. Umbhobho wensimbi unokuhanjiswa ngokobunzima bethiyori.
Ukunyamezela ubunzima:
Ngokweemfuno zomthengi, emva kokubonisana phakathi komthengisi kunye nomthengi, kunye nekhontrakthi, ukutenxa phakathi kobunzima bokwenene kunye nobunzima bethiyori yombhobho wentsimbi yokuhanjiswa kuya kuhlangabezana nezi mfuno zilandelayo:
a) Umbhobho wentsimbi enye: ± 10%;
b) Ibhetshi nganye yemibhobho yentsimbi enobungakanani obuncinane be-10 t: ± 7.5%.
Imfuneko yoVavanyo
Uvavanyo lweHydraustatic:
Umbhobho wentsimbi kufuneka uvavanywe nge-hydraulically nganye nganye. Uxinzelelo oluphezulu lovavanyo luyi-20 MPa. Ngaphantsi koxinzelelo lovavanyo, ixesha lokuzinzisa kufuneka lingabi ngaphantsi kwe-10 s, kwaye umbhobho wensimbi akufanele uvuze.
Emva kokuba umsebenzisi evumile, uvavanyo lwe-hydraulic lunokutshintshwa ngovavanyo lwangoku lwe-eddy okanye uvavanyo lokuvuza kwemagnethi.
Uvavanyo olungonakaliyo:
Imibhobho efuna ukuhlolwa okungakumbi kufuneka ihlolwe nge-ultrasonically nganye. Emva kokuba uthethathethwano lufuna imvume yeqela kwaye luchazwe kwikhontrakthi, olunye uvavanyo olungonakalisi lungongezwa.
Uvavanyo lokucaba:
Iityhubhu ezinobukhulu obungaphandle obungaphezulu kwe-22 mm ziya kufakwa kuvavanyo lokucaba. Akukho delamination ebonakalayo, amabala amhlophe, okanye ukungcola kufuneka kwenzeke ngexesha lonke uvavanyo.
Uvavanyo lokuvutha:
Ngokweemfuno zomthengi kwaye zichazwe kwikhontrakthi, umbhobho wensimbi kunye nobubanzi obungaphandle ≤76mm kunye nobukhulu bodonga ≤8mm lunokwenziwa uvavanyo lokuvutha . Uvavanyo lwenziwa kwiqondo lobushushu begumbi kunye ne-taper ye-60 °. Emva kokuvutha, isantya sokuvutha kobubanzi bangaphandle kufuneka sihlangabezane neemfuno zetafile elandelayo, kwaye izinto zokuvavanya akufanele zibonise ukuqhekeka okanye ukukrazula.
| Uhlobo lwentsimbi
| Umyinge wokuvutha wedayamitha yangaphandle yombhobho wentsimbi/% | ||
| I-Diameter yangaphakathi / i-Outer Diameter | |||
| <0.6 | >0.6 〜0.8 | >0.8 | |
| Umgangatho ophezulu we-carbon structural steel | 10 | 12 | 17 |
| Intsimbi ye-alloy yesakhiwo | 8 | 10 | 15 |
| •Idayimitha yangaphakathi ibalwa kwisampulu. | |||
Iinkcukacha zeMveliso
Imibhobho yentsimbi engenamthungo yeeBoiler zoxinzelelo oluphezulu
GB/T5310-2017
ASME SA-106/SA-106M-2015
I-ASTMA210(A210M)-2012
ASME SA-213/SA-213M
