OEM/ODM Factory China 12cr1MOV Gas Smoke Insulation Boiler Tube Pipe Alloy Steel Seamless Carbon Sea Hot Hydraulic Pipe

Short Description:

High-quality carbon structural steel, alloy structural steel, and stainless heat-resistant steel seamless steel pipe for high-pressure and above steam boiler pipes in GB/T5310-2007 standard. Material mainly is Cr-Mo alloy and Mn Alloy, Such as 20G, 20MnG, 20MoG, 12CrMoG, etc


  • Payment: 30% deposit, 70% L/C or B/L copy or 100% L/C at sight
  • Min.Order Quantity: 1 PC
  • Supply Ability: Annual 20000 Tons Inventory of Steel Pipe
  • Lead Time: 7-14 days if in stock, 30-45 days to produce
  • Packing: Black Vanishing, bevel and cap for every single pipe; OD below 219mm need to pack in bundle, and each bundle no exceed 2 tons.
  • Product Detail

    Product Tags

    The difference of UDT and EDT :

    The principle is different

    1. Ultrasonic flaw detection: Use ultrasonic energy to penetrate deep into the metal material, and when one section enters another section, the characteristic of reflection at the edge of the interface is used to inspect the defects of the parts.

    2. Eddy current flaw detection: Use the excitation coil to generate eddy current in the conductive member, and measure the change of the eddy current with the help of the detection coil, so as to obtain the relevant information of the component defect.

    Different uses

    1. Ultrasonic flaw detection: It can be used both in the laboratory and on the engineering site. This instrument can be widely used in manufacturing, iron and steel metallurgy, metal processing, chemical industry and other fields that require defect detection and quality control. It is also widely used in in-service safety inspections in aerospace, railway transportation, boilers and pressure vessels, etc. And life assessment. It is a must in the non-destructive testing industry.

    2. Eddy current flaw detection: It is only suitable for conductive materials, and can only detect defects on the surface or near the surface layer, which is inconvenient to use for components with complex shapes. In thermal power plants, it is mainly used to inspect condenser tubes, steam turbine blades, steam turbine rotor center holes and welds, etc.

    Overview

    Application

    It is mainly used to make high-quality carbon structural steel, alloy structural steel and stainless heat-resistant steel seamless steel pipes for high pressure and above steam boiler pipes.

    Mainly used for high pressure and high temperature service of boiler(Superheater tube, reheater tube, air guide tube, main steam tube for high and ultra high pressure boilers). Under the action of high temperature flue gas and water vapor, the tube will oxidize and corrode. It is required that the steel pipe has high durability, high resistance to oxidation and corrosion, and good structural stability.

    Main Grade

    Grade of high-quality carbon structural steel: 20g、20mng、25mng

    Grade of alloy structural steel: 15mog、20mog、12crmog、15crmog、12cr2mog、12crmovg、12cr3movsitib, etc

    Grade of rust-resistant heat-resistant steel: 1cr18ni9     1cr18ni11nb

    Chemical Component

    Grade

    Quality

    Class

    Chemical Property

    C

    Si

    Mn

    P

    S

    Nb

    V

    Ti

    Cr

    Ni

    Cu

    Nd

    Mo

    B

    Als"

    not more than

    no less than

    Q345 A

    0.20

    0.50

    1.70

    0.035 0.035

    0.30

    0.50

    0.20

    0.012

    0.10

    B 0.035 0.035
    C 0.030 0.030

    0.07

    0.15

    0.20

    0.015

    D

    0.18

    0.030 0.025
    E 0.025 0.020
    Q390 A

    0.20

    0.50

    1.70

    0.035 0.035

    0.07

    0.20

    0.20

    0.3。

    0.50

    0.20

    0.015

    0.10

    B 0.035 0.035
    C 0.030 0.030

    0.015

    D 0.030 0.025
    E 0.025 0.020
    Q420 A

    0.20

    0.50

    1.70

    0.035 0.035

    0.07

    0.2。

    0.20

    0.30

    0.80

    0.20

    0.015

    0.20

    B 0.035 0.035
    C 0.030 0.030

    0.015

    D 0.030 0.025
    E 0.025 0.020
    Q460 C

    0.20

    0.60

    1.80

    0.030 0.030

    0.11

    0.20

    0.20

    0.30

    0.80

    0.20

    0.015

    0.20

    0.005

    0.015

    D 0.030 0.025
    E 0.025 0.020
    Q500 C

    0.18

    0.60

    1.80

    0.025 0.020

    0.11

    0.20

    0.20

    0.60

    0.80

    0.20

    0.015

    0.20

    0.005

    0.015

    D 0.025 0.015
    E 0.020 0.010
    Q550 C

    0.18

    0.60

    2.00

    0.025 0,020 0.11

    0.20

    0.20

    0.80

    0.80

    0.20

    0.015

    0.30

    0.005

    0.015

    D 0.025 0,015
    E 0.020 0.010
    Q620 C

    0.18

    0.60

    2.00

    0.025 0.020

    0.11

    0.20

    0.20

    1.00

    0.80

    0.20

    0.015

    0.30

    0.005

    0.015

    D 0.025 0.015
    E 0.020 0.010
    Except for Q345A and Q345B grades, the steel should contain at least one of the refined grain elements Al, Nb, V, and Ti. According to the needs, the supplier can add one or more refined grain elements, the maximum value Should meet the requirements in the table. When combined, Nb + V + Ti <0.22% °For Q345, Q390, Q420 and Q46O grades, Mo + Cr <0.30% oWhen each grade of Cr and Ni is used as the residual element, the content of Cr and Ni should not be more than 0.30%; when it needs to be added, its content should meet the requirements in the table or be determined by the supplier and the buyer through consultation.J If the supplier can guarantee that the nitrogen content meets the requirements in the table, the nitrogen content analysis may not be performed. If Al, Nb, V, Ti and other alloy elements with nitrogen fixation are added to the steel, the nitrogen content is not limited. The nitrogen fixation content should be specified in the quality certificate.'When using all aluminum, the total aluminum content AIt ^ 0.020% B

    Mechanical Property

    No

              Grade

                                     Mechanical Property

     

     

    Tensile
    MPa

    Yield
    MPa

    Extend
    L/T

    Impect (J)
    Vertical/ Horizontal

    Handness
    HB

    1

    20G

    410-
    550


    245

    24/22%

    40/27

    2

    20MnG

    415-
    560


    240

    22/20%

    40/27

    3

    25MnG

    485-
    640


    275

    20/18%

    40/27

    4

    15MoG

    450-
    600


    270

    22/20%

    40/27

    6

    12CrMoG

    410-
    560


    205

    21/19%

    40/27

    7

    15CrMoG

    440-
    640


    295

    21/19%

    40/27

    8

    12Cr2MoG

    450-
    600


    280

    22/20%

    40/27

    9

    12Cr1MoVG

    470-
    640


    255

    21/19%

    40/27

    10

    12Cr2MoWVTiB

    540-
    735


    345

    18/-%

    40/-

    11

    10Cr9Mo1VNbN


    585


    415

    20/16%

    40/27


    250

    12

    10Cr9MoW2VNbBN


    620


    440

    20/16%

    40/27


    250

    Tolerance

    Wall Thickness and Outter Diameter:

    If there is no special requirements, pipe gonna be delivery as  norminal outter diameter and norminal wall thickness. As follow sheet

    Classification designation

    Method of manufacture

    Size of pipe

    Tolerance

    Normal grade

    High grade

    W H

    Hot Rolled(extrude) pipe

    Norminal outter Diameter

    (D)

    <57

    士 0.40

    ±0,30

    57 〜325

    SW35

    ±0.75%D

    ±0.5%D

    S>35

    ±1%D

    ±0.75%D

    >325 〜6。。

    + 1%D or + 5.Take lesser one一2

    >600

    + 1%D or + 7,Take lesser one一2

    Norminal Wall Thickness

    (S)

    <4.0

    ±|・丨)

    ±0.35

    >4.0-20

    + 12.5%S

    ±10%S

    >20

    DV219

    ±10%S

    ±7.5%S

    心219

    + 12.5%S -10%S

    10%S

    W-H

    Thermal expansion pipe

    Norminal outter Diameter

    (D)

    all

    ±1%D

    ±0.75%。

    Norminal Wall Thickness

    (S)

    all

    + 20%S

    -10%S

    + 15%S

    -io%s

    W-C

    Cold drawn(rolled)

    Ppipe

    Norminal outter Diameter

    (D)

    <25.4

    ±'L1j

    >25.4 〜4()

    ±0.20

    >40 〜50

    |:0.25

    >50 〜60

    ±0.30

    >60

    ±0.5%D

    Norminal Wall Thickness

    (S)

    <3.0

    ±0.3

    ±0.2

    >3.0

    S

    ±7.5%S

    Length:

    The usual length of steel pipes is 4 000 mm ~ 12 000 mm. After consultation between the supplier and the buyer, and fill in the contract, it can be delivered steel pipes with a length greater than 12 000 mm or shorter than I 000 mm but not shorter than 3 000 mm; short length The number of steel pipes less than 4,000 mm but not less than 3,000 mm shall not exceed 5% of the total number of steel pipes delivered

    Delivery weight:
    When the steel pipe is delivered according to the nominal outer diameter and nominal wall thickness or the nominal inner diameter and nominal wall thickness, the steel pipe is delivered according to the actual weight. It can also be delivered according to the theoretical weight.
    When the steel pipe is delivered according to the nominal outer diameter and minimum wall thickness, the steel pipe is delivered according to the actual weight; the supply and demand parties negotiate. And it is indicated in the contract. The steel pipe can also be delivered according to the theoretical weight.

    Weight tolerance:
    According to the requirements of the purchaser, after consultation between the supplier and the purchaser, and in the contract, the deviation between the actual weight and the theoretical weight of the delivery steel pipe shall meet the following requirements:
    a) Single steel pipe: ± 10%;
    b) Each batch of steel pipes with a minimum size of 10 t: ± 7.5%.

    Test Requirement

    Hydraustatic Test:

    The steel pipe should be tested hydraulically one by one. The maximum test pressure is 20 MPa. Under the test pressure, the stabilization time should be not less than 10 s, and the steel pipe should not leak.

    After the user agrees, the hydraulic test can be replaced by eddy current testing or magnetic flux leakage testing.

    Nondestructive Test:

    Pipes that require more inspection should be ultrasonically inspected one by one. After the negotiation requires the consent of the party and is specified in the contract, other non-destructive testing can be added.

    Flattening Test:

    Tubes with an outer diameter greater than 22 mm shall be subjected to a flattening test. No visible delamination, white spots, or impurities should occur during the entire experiment.

    Flaring Test:

     According to the requirements of the purchaser and stated in the contract, the steel pipe with outer diameter ≤76mm and wall thickness ≤8mm can be done flaring test . The experiment was performed at room temperature with a taper of 60 °. After the flaring, the flaring rate of the outer diameter should meet the requirements of the following table, and the test material must not show cracks or rips

    Steel Type

     

     

    Outter diameter flaring rate of steel pipe/%

    Inner Diameter/Outter Diameter

    <0.6

    >0.6 〜0.8

    >0.8

    High-quality carbon structural steel

    10

    12

    17

    Structural alloy steel

    8

    10

    15

    •The inner diameter is calculated for the sample.

    Product Detail

    Seamless Steel Tubes For High-Pressure Boilers


    GB/T5310-2017


    ASME SA-106/SA-106M-2015


    ASTMA210(A210M)-2012


    ASME SA-213/SA-213M


    ASTM A335/A335M-2018


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