Imibhobho edibeneyoZihlulwe ngokwamaqela amathathu ngokusekwe kwiinkqubo zokuvelisa kunye neepateni ze-weld: i-ERW (iipayipi ezijijekileyo ezimelana nokumelana), i-LSAW (iipayipi ezijijekileyo ezijijekileyo ezisicaba), kunye ne-HSAW/SSAW (iipayipi ezijijekileyo ezijijekileyo ezijijekileyo ezijikelezileyo).
Iinkqubo zabo zokuvelisa kunye neemeko zokusetyenziswa nganye nganye ineengongoma ezahlukeneyo. Ngamafutshane: I-ERW yenzelwe ikakhulu ububanzi obuncinci nobuphakathi, igxininisa ukusebenza kakuhle kunye nokuchaneka; I-LSAWIgqwesile kwiidayamitha ezinkulu kunye nokusetyenziswa koxinzelelo oluphezulu, nto leyo eyenza ukuba ibe lolona khetho lukhethwayo kwiiprojekthi ezinomngcipheko ophezulu; ngelixa i-HSAW inokuvelisa iidayamitha ezinkulu kakhulu isebenzisa izixhobo ezimxinwa, nto leyo enika ukusebenza kakuhle kweendleko.
Uthelekiso lweeNtlobo ezintathu eziphambili zeeMbhobho eziWelding zeMizi-mveliso
Okokuqala, ndiqokelele umahluko wabo ophambili kwitheyibhile yesishwankathelo ukuze ndiwuqwalasele ngokukhawuleza:
| Ubungakanani bokuthelekisa | I-ERW(Ukuwelda okuxhathisa umbane) | I-LSAW(Ukuwelda kwe-Arc engaphantsi komhlaba eLongitudinal) | I-HSAW(Ukuwelda kwe-Arc efakwe kwi-Helical) / SSAW |
| imilo yokuwelda | Umthungo othe nkqo othe nkqo, ohambelana nomzimba wetyhubhu | Umthungo othe nkqo othe nkqo, ohambelana nomzimba wetyhubhu | Umthungo we-Spiral weld, ojikeleze umzimba wetyhubhu |
| Impahla engekasilwa | Ikhoyili yentsimbi eqengqelekayo eshushu | Ipleyiti enye etyebileyo | Iikhoyili zentsimbi eziqengqelekayo okanye intsimbi enomtya omxinwa |
| Ububanzi obuSebenzayo | Encinci ukuya kwephakathi (ngesiqhelo≤610 mm) | Phakathi ukuya kutsho kubukhulu (ngesiqhelo yi-406 mm–1500 mm) | Inkulu ukuya kwenkulu kakhulu (ngesiqhelo yi-219 mm–3660 mm) |
| Indlela yokuWelda | Ukumelana ne-frequency ephezuluukuwelda, ngaphandle kocingo lokuwelda | Ukuwelda kwe-arc engaphantsi kwamanzi okumacala amabini, kusetyenziswa ucingo lokuwelda kunye ne-flux | Ukuwelda kwe-arc engaphantsi kwamanzi okumacala amabini, kusetyenziswa ucingo lokuwelda kunye ne-flux |
| ixabiso | Ukusebenza kakuhle kwemveliso, iindleko eziphantsi, kunye nokuchaneka okuphezulu | I-weld ibonisa ukusebenza kakuhle kakhulu, ukumelana noxinzelelo oluphezulu, kunye nokumelana nokugqwala kumaqondo obushushu aphantsi. | Izinto ezimxinwa zingasetyenziswaukuvelisa iityhubhu ezinkulu ezinotyalo-mali oluncinci lwezixhobo kunye nexabiso eliphantsi. |
| ukusilela | Kuphela okukwaziyo ukuvelisa imibhobho enodonga oluncinci enobubanzi obuncinci ukuya kobuphakathi, kunye neengozi ezinokubakho zokuwelda. | Le nkqubo iyinkimbinkimbi kwaye ibiza kakhulu. | Ubude be-weld yi-1.5–Izihlandlo ezi-2 zombhobhoubude, kunye nolawulo olubi lobukhulu bejometri. |
| Isicelo esiqhelekileyo | Igesi yasezidolophini, iimveliso zepetroleum ezicociweyo, kunye nokuthuthwa kolwelo oluphantsi koxinzelelo | Imibhobho yeoyile negesi ehamba umgama omde, inobungozi obukhuluiindawo ezifana nemimandla ebandayo kunye nolwandle, kunye neeprojekthi zobunjineli bangaphandle | Ukuhanjiswa kwamanzi ngobubanzi obukhulu, ukuqhuba iinqwaba, imibhobho yesakhiwo, ukuthuthwa kolwelo ngokubanzi |
| Indawo echaphazelekileyo bubushushu (HAZ) | ncinci | ncinci | nkulu |
| ukusebenza kakuhle kwemveliso | Ukuphakama (~iimitha ezili-12 ngomzuzu) | Phakathi (~4 iimitha ngomzuzu) | Iphantsi (~iimitha ezi-2 ngomzuzu) |
Uhlalutyo oluneenkcukacha lweeNtlobo zeePipe eziWelded
Ityhubhu ye-ERW (yokuWelda yokumelana nombane)
I-ERW isebenzisa ikakhulu isiphumo sesikhumba kunye nesiphumo sokusondela kombane ukufudumeza imiphetho yomcu wentsimbi ukuya kwimeko enyibilikisiweyo, kulandeleNgokusebenzisa uxinzelelo ukuze kufunyanwe i-fusion. Akukho cingo lokuwelda longezwayo kuyo yonke inkqubo.
Iingenelo kunye nemida ephambili: Umbhobho we-ERWii-welds zimfutshane, zigudileimithungo echanekileyo kakhulu ngobukhulu kunye nexabiso eliphantsi.Nangona kunjalo, le nto ibuthathaka kulwakhiwo lweekhemikhali, kwaye kukho umngcipheko weziphene zokudityaniswa okungaphelelanga kwi-welds.
Imveliso kunye neMigangatho: Inkqubo ye-ERW isebenzisa umgca wemveliso oqhubekekayo okhawulezayo, ofanelekileyo kwimveliso enkuluImigangatho ephambili yokuthobela imithetho iquka i-API 5L kunye ne-GB/T 9711.1.
Iimeko zokusetyenziswa: Yeyona nto iphambili kwicandelo leepayipi ezincinci neziphakathi, ngokubanziisetyenziswa ekuhanjisweni nasekuhanjisweni kwegesi ezidolophini, ukuthuthwa kweoyile ecociweyo, uthungelwano lwamanzi, kunye nenkxaso yesakhiwo sezakhiwo.
Umbhobho we-LSAW (Longitudinal Submerged Arc Welding) othe tye ofakwe kwi-arc welded
Kwinkqubo ye-LSW, ipleyiti enye yentsimbi icinezelwa kuqala ibe yimo ye-cylindrical kumatshini wokwenza, nto leyo eyenza kube nokuvulwa okude. Emva koko, ucingo lwe-filler welding lusetyenziswa ngokuthe ngqo ukwenza i-arc welding engaphantsi kwamacala amabini kwiindawo zangaphakathi nezangaphandle zetyhubhu engenanto.
Iindlela Zokwenza: Iinkqubo eziphambili zokwakha ziquka i-UOE, i-JCOE, kunye ne-HME. Phakathi kwezi, indlela ye-UOE, equkaInkqubo yokwandisa ububanzi emva kokuwelda, isusa ngempumelelo uxinzelelo lwangaphakathi, nto leyo ekhokelela ekuchanekeni okuphezulu kakhulu kwemveliso egqityiweyo.
Inzuzo engundoqo: Umthungo we-weld umele indawo ebuthathaka kakhulu kwisakhiwo sepayipi. Zonke iingenelo zepayipi ze-LSAWzivela kwinkqubo yazo yokuwelda echanekileyo nelawulekayo, nto leyo ebangela umgangatho wokuwelda ophezulu kakhulu.
Imigangatho kunye nezixhobo: Ngokuyintloko kukuthobela imigangatho efana ne-API 5L kunye ne-GB/T 9711, kunye neemfuno ezingqongqo zomgangatho wezinto kunye neenkqubo zemveliso.
Iimeko zokusetyenziswa: Isebenza "njengombhobho otyunjiweyo" wezicelo ezinomngcipheko ophezulu/ezinexabiso eliphezulu, njengemigca ephambili yesiquimibhobho yeoyile negesi enoxinzelelo oluphezulu, imibhobho yamanzi angaphantsi komhlaba, iindawo ezibanda kakhulu okanye ezishukumayo, kunye nemibhobho enqumla imilambo.
Umbhobho we-HSAW (i-Helical Submerged Arc Welding)
I-HSAW (ekwaziwa ngokuba yi-SSAW) ibandakanya ukondla rhoqo umcu wentsimbi kumatshini wokwenza izinto kwi-engile ethile, nto leyo ebangela ukuba uqhubeke ngokujikelezayo njengesipringi esijijekileyo, kunye nemiphetho yaso idibana ukuze yenze umthungo ojijekileyo. Emva koko, umthungi we-arc ongaphantsi kwamanzi onamacaleni amabini udibanisa lo mthungo ngokuqinileyo.
Amandla kunye nobuthathaka obuphambili: Izixhobo ziyaguquguquka, kodwaUbude be-spiral weld bunyuswe kakhulu. Ngokwembono yohlalutyo loxinzelelo, i-weldinokuphepha icala eliphambili loxinzelelo lwangaphakathi; nangona kunjalo, ukusebenza kwayo akulungelanga phantsi kweemeko ezinzima zoxinzelelo ezifana nomthwalo we-seismic.
Uhlu kunye neMigangatho: Ngokusekelwe kumlinganiselo woxinzelelo, zingahlulwahlulwa zibe yimibhobho yokudlulisela ulwelo ngokubanzi (umz., umgangatho we-SY/T5037) kunye nemibhobho yokudlulisela ulwelo oluthwala uxinzelelo (umz., umgangatho we-GB/T 9711).
Iimeko zokusetyenziswa: Zisetyenziswa kakhulu kwiiprojekthi zokuhambisa amanzi ezinoxinzelelo oluphantsi ezikude, ezinobubanzi obukhulu, iipayipi zokufudumeza zasezidolophini, kunye nezakhiwo ezithwala umthwalo wesiseko seenqanawa kunye neebhulorho.
Isishwankathelo: Ungakhetha njani?
Ngokubanzi, ukukhetha umbhobho odibeneyo ofanelekileyo kubandakanya ukutshintshiselana phakathi kokusebenza, iindleko kunye nomngcipheko.
Ukusebenza kuqala, iindleko azibalulekanga: beka phambili i-LSAW.
Ukuphucula ukusebenza kakuhle kweendleko: Kwizicelo zesiqhelo zoxinzelelo oluphezulu ezifana nokuhanjiswa kweoyile negesi kunye neenethiwekhi zemibhobho yasezidolophini, i-ERW lukhetho olukhethekileyo.
Ukufikelela ngokwezoqoqosho kwiidayamitha ezinkulu kakhulu: Kwiiprojekthi ezinkulu ezifuna uxinzelelo olukhululekileyo kunye nemigangatho yomgangatho we-weld—njengokuhambisa amanzi kunye nokuqhuba iinqwaba—I-HSAW yeyona ndlela ifanelekileyo.
Ixesha leposi: Epreli-24-2026